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1994 DT100 issues.

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  • 1994 DT100 issues.

    Hi all,

    While out on the water, a week or so ago, I ran into an issue where the engine wouldn't accelerate past, roughly, 2200 rpm. It will start and idle well but when i advance the throttle is bogs down and quits. It sounds as though it is running out of gas.
    Here is what I have done so far.

    -Compression on all 4 cylinders is 117 to 119. Lowest being #3 (bottom starboard). #3 also took a couple strokes to reach that level.
    -New plugs gapped to .039
    -Carbs removed, disassembled and all jets/orifices cleaned and blown.
    -Carbs re-installed with new gaskets.
    -Fuel tank removed, drained, cleaned (in and out) and re-installed.
    -All fuel lines are new, blown out and fittings cleaned and re-installed with teflon tape.
    -Fuel/water separator replaced (no contam).
    -Engine cover foam completely "brushed" to remove any loose pieces that may be sucked into carbs.
    -Engine area completely cleaned to remove any possible contaminants.

    Right now it seems to be running well on the water muffs.
    There seems to be a lot of "soot" coming from the exhaust. When I run it out of the water the prop blades actually get black spots on them from spinning through the exhaust gases.
    #3 spark plug also appears to have an excess of "oily fuel" on it compared to the other three. I swapped the coil from that cylinder with another and it didn't seem to make a difference.

    Sorry for the long post.
    I wanted to cover everything I've done to avoid repeating.

    Let me know what you think.

    Thanks,
    Mike
    Last edited by McHoss; 08-23-2012, 07:25 AM.

  • #2
    FWIT,
    There is ethanol in the fuel that I was running.
    This happened three times so far.
    1st time I drained fuel/water separator and it ran well for about 20 minutes then happened again.
    After that I removed and cleaned carbs and it ran well for about a day and a half.
    There was no visible water or heavy debris in the fuel I removed.
    Water separator was free of H20 as well.

    Could it be reeds? They "look" fine/no cracks or marks.
    Stator?
    Coils? Swapped coils from #3 to #1 position no difference.
    CDI?

    Any advice would help at this point. No one wants to go boating right now because of this.
    Attached Files

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    • #3
      Bump and plea for help.
      Can anyone think of what this could be?
      I have checked my coils and wires. Spark will jump 7/16.
      I have heard of the start valve failing open. Could this be my issue.
      The exhaust is very "sooty" like its running very rich.
      I have disconnected the solenoid to run it without.

      Any advice?

      Please.

      Mike

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      • #4
        Check fuel pump for ruptured diaphram, check spark with timing light when running to see if loosing fire to any cylinder.
        Regards
        Boats.net
        Suzuki Outboard Parts

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