I have a crack appearing in the gear case. Just in behind the collar. I have been told I can't repair it or find a replacement case. Has anyone had experience with this problem. If I can't find a part, can I weld to prevent it getting worse, while I save for another motor?
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1986 DT85 gear case
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at this point I don't see where you have anything to lose by trying to weld it and the only thing I see as a problem would be if it wasn't a good seal on the end cap to keep water out.
if it doesn't hold your still needing a lower unit and you haven't lost anything but time.
I would only be concerned if where the crack is, if its going to allow any "slop" in the bearings and gears or not.
the question is, why is it cracked in the first place? did you hit anything with it that you can remember?
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I have found an epoxy used by plumbers called farope. Commonly used for patching tinnies up north qld. Have heard of it saving motors in far worse state than mine. 2 pac adhesive, you can even sand and paint if you are worried about looks. I will post if I have success, might be handy to know
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