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Connecting throttle and shift cables.

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  • Connecting throttle and shift cables.

    I am trying to figure out why my motor will not shift into fwd and reverse. I just bought new cable and hooked them up. In the yard it shifts fine but as soon as i put it in the water it will not engage. if i touch it a hair with scewdriver it will shift. It is like the cables arent pushing/pulling them far enough. I have tried everything and it shifts in the yard but will not in the actual water. I bought longer ends and adjusted in the box and on motor. I am clueless as to what could be causing it. It needs just a hair more to go in reverse, but when i extend it, it holds it up from going in fwd now.
    Motor is a 2004 4 stroke 90.
    Am i missing something?

  • #2
    My non suzuki control levers have different holes you can attach the cables to that adjust the cable throw ,also there screw in and out adjustments.

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    • #3
      Put the shifter in neutral. Go back to the engine and put the forward / reverse shifter lever in neutral. Adjust the cable to fit the nob on the lever.The ends of each cable have a screwed adjustment with a small nut that locks them in place.Loosen that nut and make the adjustment to fit the nob.Should be a black plastic adjustment arm with a clip holding it on the nob.

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      • #4
        A13DCD25-436E-46D7-AF34-22E85C261CD5.jpeg
        Attached Files

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        • #5
          3169BDD2-7C6C-4D5B-B3C3-8EA76F8AE425.jpeg

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          • #6
            A42116ED-B8FB-41C4-92B1-263E4866EBC7.jpeg

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            • #7
              63ECF270-0F23-4E0C-840F-1C021CC333CE.jpeg Sorry about the multiple post, last time I tried combining a few screenshots the post was held up until the powers to be approved it. From 2009 Setup manual DF70A-90A, not 2004 but I hope it helps

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